gluing learning curve


Gluing deck beams to bulkheads. Using epoxy and microfibres (as its bare wood).

Lesson learned: nailing the thing down could be pretty messy – deck beam tends to slip from its desired position, pressure of the nails stays kind of uneven, there is constant threat of splitting the wood in the end of the pieces (poplar, Populus tremula, in this case) and finally it takes to much of hammer-power to drive those nails home and this is something you ought not want to to in the edges of narrow wood pieces. So I pretty much missed that later part, because furthermore it seems that if I will hammer fiercely, then all the remaining glue oozes out of the joint finally.  Ah yes, did I mentioned sanding – you have to get those copper nail heads and leftover nail tips in the other side pretty much even with surrounding surface in order to get decent outcome.

So, despite Wharram suggestion to use nails in gluing deck beams, butt blocks, sheerstringers etc., I decided to abandon the nails (as they are not structural elements anyway) and go for clamping or weights or using temporary screws, depending on situation. And as I mentioned in previous post I have gathered reasonable amount of wood clamps anyway.

PS! Only deck will be nailed to the hulls, as there are not any of intelligent solution for that, at least something that Im aware of.

PPS! Recently there was pretty intense discussion over the nails question in Wharram builders forum, jump the thread here.



I executed my first experiment with epoxy. Its my miniTiki above.

I decided to use West System, which is not cheapest, but its manufacture line seems most coherent and of course because it is very well known and proven brand in wood-epoxy boat building world. For an amateur like me it makes lots of sense to acquire all the epoxy, hardener, fillers, glass and other various bits and pieces from one manufacturer. I found that application information (including video tutorials) was most easily to be found for West System products. Not to mention that here in Estonia there are not much of other brands in retail.

I got my stuff from Bang & Bonsomer Estonia, although they seem to deal mostly with big guys, they were most helpful and I got all the components needed to produce desired epoxy magic.